The mixer industry is a diverse field with many different types of machines. Each type serves specific industries and applications, each with strengths and weaknesses.
Industrial mixers fully blend nearly any material required to create a finished product. They’re used in the cosmetic, pharmaceutical, everyday chemical, and food industries.
Optimal Dispersal of Active Ingredients
Industrial mixers combine, emulsify, or homogenize ingredients into a single substance. This process is essential for preparing raw materials necessary to produce nutraceutical products. Mixer design is crucial to achieving optimal mixing results. Most industrial mixer for nutraceuticals are available with different blade styles, pressures, speeds, tank sizes, and combinations of these features. The agitator mixer is ideal for combining immiscible substances that do not mix well. It is characterized by using a rotating impeller that releases centrifugal force to emulsify and disperse materials.
Another type of industrial mixer is the ribbon mixer. This is used to suspend coarse, free-flowing solids in liquids and break up lumps of fine agglomerated proteins in protein powder blends. These high-shear mixers feature a revolving mixing chamber with helical ribbon blades and a drum-shaped container. They are also available in food-grade models to meet today’s strict safety and sanitation requirements.
Industrial mixers are susceptible to wear and tear as a high-power mixing machine. To minimize problems and enhance performance, manufacturers should regularly inspect and maintain their equipment. This includes lubricating parts, replacing worn-out components, and cleaning the machine.
Depending on the manufacturer, many industrial mixers are configured with various options and settings to meet various processing requirements. This allows supplement contract manufacturers to fine-tune production batch-by-batch and produce diverse private-label products.
Using a weigh-batching hopper and handling system can increase efficiency and reduce operating costs in nutraceutical manufacturing operations. Workers can use a bag dump station to dump powders or solids from 50lb paper bags or drums into the hopper, which then pneumatically transports/doses the product into the mixer. This can help to reduce operation times and labor costs. It can also eliminate the need to manually climb ladders to load the mixer. This type of automation can also minimize health and safety issues.
Increased Product Quality
Industrial mixers blend, emulsify, and homogenize any material or liquid required to create a finished product. These machines are used throughout the manufacturing process, and they have powerful motors that enable them to handle many different types of materials. They are used in the cosmetic, pharmaceutical, research and lab, agriculture, chemical, pulp and paper, automotive, water treatment, and adhesive industries. When mixing liquids with solids, suspending coarse, free-flowing particles or breaking up fine agglomerated ones is necessary. For this purpose, a mixer can either use the bulk motion of the fluid to lift the particles or high shear to destabilize lumps and disintegrate them. Industrial high-shear mixers can cut processing time in half compared to traditional blenders. They can handle a wide range of chemicals and materials and can be engineered to accommodate the specific needs of various industries.
Reduced Labor Costs
Industrial mixers allow manufacturers to cut labor costs and produce high-quality products more efficiently. Mixing is a vital part of many manufacturing processes and directly affects profit, overtime expenses, and the amount of substandard or scrapped material. Several industries require specific industrial mixers, including adhesives, chemicals, cosmetics, food and beverages, and polymers. Mixers are used to process powders, granules, and bulk materials and ensure that they are thoroughly mixed before a product is produced. A rotor-stator is an industrial mixer that uses a rotor rotating close to a stator and imparts shear forces on the ingredients. The shear forces break apart particle clumps and help emulsify the liquid. This type of industrial mixer is widely used in the pharmaceutical, cosmetic, and research industries. It is also ideal for dispersing gas bubbles in a liquid, mainly when a slow chemical reaction occurs in the thin layer near the bubble surface. Read more exciting articles on Tech new master